Industrial Floor

The Floor That Did Not Need Replacing

A $270,000 replacement avoided with ZYTERRA.

Before Treatment
After Operational Testing

The Problem

  • A large logistics warehouse was facing failure of its industrial concrete floor.
  • A previous self leveling cementitious screed had failed because excessive water during application left the surface weak and powdery.
  • Routine cleaning caused visible material loss and raised concerns about forklift traffic and normal warehouse operations.
  • The conventional solution required complete mechanical removal and a new floor system, estimated at approximately $270,000 plus disruption and downtime.

The ZYTERRA Treatment

  • ZYTERRA was sprayed directly onto the weak cementitious screed.
  • The aim was to preserve and strengthen the existing surface rather than demolish and replace it.
  • The previously weak surface showed a significant improvement in cohesion following treatment.

The Result

  • The treated floor withstood testing by a forklift weighing approximately 4.5 tons with hard industrial wheels.
  • No major surface breakdown was observed after treatment.
  • The existing floor remained operational without full replacement.
  • Major demolition, reconstruction and downtime were avoided.
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